Test and Measurement Feature Library
Operations Engineer's library catalogues editorial features going back five years.
Access to all archive material is free to all, including non-members of IPlantE
(the Institution of Operations Engineers) or BES (Bureau of Engineer Surveyors), under
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18/03/2025
Positive vibrations
Chris Ryan, a senior technical expert in plant reliability techniques, explains to Louise Davis how vibration analysis is a hugely useful monitoring tool – but that its value depends on the availability of professionally trained personnel
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20/03/2023
AI and vibration analysis
When a vibration level goes out of tolerance, automated condition monitoring software can notify maintenance staff of an issue. While a skilled vibration analyst would typically be required to diagnose the actual cause of the fault to fix ...
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14/03/2022
Condition monitoring for wind turbines
In any application, condition monitoring makes maintenance more efficient by preventing catastrophic failures and unplanned downtime, enabling efficient scheduling of maintenance operations with parts ordered in advance, and performing ...
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19/01/2022
Rise of the plug-and-play CM system
‘Plug and play’ condition monitoring offerings over the past year claim to do away with the need for expert analysis (at a certain low level, anyway), thanks to automation, cloud computing and standardised hardware. By Jody Muelaner
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21/01/2021
The uses of ultrasound inspection
Ultrasound is especially good at early detection of bearing faults, lubricant condition, leaks, discharge in electrical systems and steam trap monitoring. Unlike vibration analysis, it generally doesn’t require detailed knowledge of the ...
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06/04/2020
Sight sensing
Motion amplification is a powerful technique for visualising vibration and other motion in mechanical systems, which can lead to rapid diagnosis of potential problems
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08/01/2020
Shaking things up
Some analysis tools promise to automate the interpretation of vibration signals to extend the job of collecting data to unskilled trades, instead of just trained experts. OE explores how they work
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04/01/2019
Exposed to vibration
Workers that frequently use hand-held power tools can become exposed to hand-arm vibration. However, this potentially disabling problem can be reduced and eliminated through different ways of working
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05/10/2012
Good acoustics?
It's a poor workman that blames his tools, goes the proverb. But on machinery condition monitoring, it's been understandable. However, all of that is about to change, writes Brian Tinham
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09/02/2011
Maintec 2011 preview
This year's tightly focused maintenance technologies event is aimed at engineers, technicians and managers specialising in plant assets. Brian Tinham reports
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06/10/2010
Predicting problems
Using condition monitoring technologies to anticipate a requirement for critical plant maintenance isn't new, but novel systems are improving the potential, reports Dr Tom Shelley
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10/08/2010
Looking for trouble
Diagnosing problems in rotating machinery well before anything has a chance to break makes a whole lot of sense. Dr Tom Shelley reports on the range of technological making a difference
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01/01/2010
Seeing is preventing
An ability to anticipate mechanical breakdowns before they impact plant performance can be invaluable in minimising unplanned downtime. Dr Tom Shelley reports
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01/12/2009
Naval sultans
The Royal Navy turns out some of the smartest, most able plant engineers on the planet. Brian Tinham takes a look at HMS Sultan and finds out the secrets of success
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01/06/2009
Better crystal balls
With a breakdown in plant sometimes so catastrophic (failures of lubrication pumps have resulted in shutdowns of more than a year before new parts could be made), it is astonishing that so few plant engineers make use of increasingly ...
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01/12/2008
Plant life matters
Although the cost of components - such as rolling element bearings, rotors and fasteners - in hydraulic pumps is usually very small, compared to the list price of the pumps themselves, the cost of stopped production and any consequential ...
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01/02/2008
Global warning
For some engineers, questions about how much money could have been saved if a major failure had been predicted, trigger thoughts about the cost of expensive process interruptions and downtime. For others, it's all about avoiding ...
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01/02/2007
Health check-ups reap big rewards
In the age of lean, condition monitoring of capital equipment is an obvious aid to efficient operation, as opposed to waiting for something to break down. As Chris Haines, Rockwell director of customer support and maintenance UK and ...
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01/10/2004
Condition Monitoring - Bearing down on stoppages
A machine tool spindle condition monitoring unit (CMU) at car manufacturer BMW's plant at Steyr, Austria, has reduced the number of bearing failures from 21 per year to zero. The Multilog CMU, supplied by bearings manufacturer SKF, is an ...
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