Schaeffler supplies its largest ever spherical plain bearing16 September 2019

Schaeffler has produced the largest spherical plain bearing in the company’s history to date – weighing in at around 4.7 tonnes with an outside diameter of 1,900mm, a bore diameter of 1,500mm, and a height of 600mm.

The bearing will be used on a cutter suction dredger that was designed and built by Royal IHC, a Dutch company that specialises in equipment, vessels and services for the offshore, dredging and wet mining markets.

A cutter suction dredger is a working ship either with or without its own drive that removes solid material from the bottom of the body of water. A vacuum is used to lift stones and transport them to shore, by using floating pipelines, for example. Particular strain is placed here on the connection between the pipeline and the ship, which is implemented via a spherical plain bearing that is mounted on the hull and supports the rotary motion that takes place between the hull and the pipeline. On the basis of these requirements, a special bearing was designed specifically for the application.

The bearing was produced in just three months. Designing the special bearing was not the only major challenge faced by Schaeffler’s experts here – producing the bearing was also highly demanding. The shock loads that occur in the application meant that the inner and outer rings had to be implemented in a single-piece design.

To ensure a long operating life and low levels of wear, Schaeffler created a special system of lubrication grooves, which are designed in such a way that the grease is evenly distributed, even during small swivelling movements of around 20 degrees, thus ensuring optimum lubrication.

Because the operating conditions found in offshore applications also require special protection against corrosion, the sliding surfaces of the bearing were coated with a lubricating varnish, which ensures that no metallic contact occurs between the inner and outer rings, even in the event of insufficient lubrication.

Adam Offord

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