Pirelli Tyres fined £150,000 following factory worker’s death 05 May 2015

Tyre manufacturer Pirelli has been fined £150,000 plus £47,000 in costs after an employee died when he became trapped in an industrial autoclave for more than two hours.

George Falder was found dead at the factory on Dalston Road in Carlisle on 30 September 2012 in a machine used to heat parts of tyres to temperatures of up to 145 C.

Pirelli Tyres was prosecuted by the HSE (Health and Safety Executive) after an investigation found the company did not have a system in place to make sure the autoclave was checked before it was switched on.

Carlisle Crown Court heard that Falder was last seen alive on CCTV footage at around 2.45pm during a Sunday shift. An hour later, a colleague shut the door on the five-metre long industrial autoclave and began the operating cycle. The 48-year-old's body was found inside just after 6pm.

The court was told the heavy, circular pressure-door on the autoclave could not be opened from the inside, and there was no way for anyone inside the machine to stop the cycle once it had begun.

The industrial autoclave was used to heat rubber tyre beads. During its operation, steam would be piped into the vessel under pressure, creating a deadly atmosphere containing little or no oxygen.

The HSE found that employees occasionally entered the autoclave to pick up fallen beads between cycles. However, Pirelli had failed to identify the autoclave as a confined space posing a serious risk. There were therefore no measures in place.

Speaking after the hearing, HSE inspector Michael Griffiths said: "George Falder's ... colleague had no way of knowing anyone was inside when he switched on the machine, because the company did not have systems in place to stop this from happening.

"Pirelli failed to identify the risk posed by workers entering the autoclave. They should either have prevented access, or made sure the autoclave was properly checked each time before the door was closed and the operating cycle started."

Brian Tinham

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Health & Safety Executive

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